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Name | Failure and damage condition | Result | Trouble- shooting Method |
Crane Rope Drum | Crane rope drum has fatigue crack | Break of crane rope drum | Replace crane rope drum |
Abrasion of drum’s shaft and key | Break of shaft and cause the load fall off | Stop using and inspect the shaft key immediately | |
Groove abrasion and rope hopping. The abrasion reaches 15%-20% of the original thickness. | The rigidity of crane rope drum becomes weaker and easy to break. And wire rope is twisted. | Replace the crane rope drum | |
Gear | Gear teeth break | Abnormal noise during operation, if continue to use it, will damage the transmission mechanism. | Replace the new gear |
Gear wear up to 15%-20% of the original teeth thickness | Vibration and noise caused by overtime use and improper installation, which make load fall off. | Replace lifting mechanism, for traveling mechanism, repair or renew the key. | |
The peeling surface of the tooth surface accounts for 30% of the total working area, and the peeling depth reaches 10% of the tooth thickness; the carburized layer wears up to 80% of the depth | Overtime use, Bad material, improper heat treatment cause the damage of shaft. | Replace: for the reducer with peripheral speed>8m/s, when there is some abrasion, replace pairs of high speed gear of reducer. |
If you're facing crane faults and need professional assistance, look no further! At Kinocranes, we specialize in crane maintenance, troubleshooting, and repairs. Our team of experienced technicians is equipped with the knowledge and expertise to handle a wide range of crane rope drum and gear issues.
Don't let crane faults disrupt your operations or compromise safety. Contact us today and let us take care of your crane-related challenges. We offer prompt and reliable service, ensuring that your cranes are back up and running smoothly in no time.
Reach out to Kinocranes now and experience the difference that our dedicated team can make. Your satisfaction and the efficient operation of your cranes are our top priorities. Trust us to keep your cranes in optimal condition.
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